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Widest portfolio of adsorbent technologies for a broad spectrum of applications. Catalytic converters for aircraft cabins and fuel inerting. Cathode materials, e-mobility, next-generation technology solutions. Air cleaners that help to improve indoor air quality. Solutions for the most challenging applications. BASF maintains significant diesel research and development facilities around the world. These facilities are being used to develop the technologies needed to meet the extremely low emission levels called for in new emissions regulations. As the global leader in mobile emissions catalysts, BASF has developed a number of specialized catalyst technologies. BASF offers a "full loop" of precious metals products & services. Catalysts for chemical, petrochemical, and refining industries. We offer precious metals supply and full-loop management services, including refining to recover precious metals from spent catalysts. The development of fuels and chemicals based on biological feedstocks is critical to a sustainable future and BASF is proud to provide the catalysts to support this industry. BASF has established itself as a front-runner in this field by becoming the global market leader for sodium methylate, the homogeneous catalyst used for biodiesel production. BASF catalyst technologies play a crucial role in the manufacture of a wide range of fine and specialty chemical products including flavor and fragrances, herbicides and pesticides, resins, pigments and dyestuffs, pharmaceuticals, and plastic and rubber additives. Chemistry plays an important role in the transformation of vegetable oils to products for our daily life. Catalysts are an indispensable tool to make this transformation possible. BASF offers more than 125 years of experience with oxidation catalysts. Each percent of catalyst selectivity advantage creates additional value and reduces COx emission. Solutions for power plants, process industries and more. BASF Catalysts has long been a leader in the development of highly active, robust and selective catalysts and related technologies for the destruction of volatile organic compounds (VOC). Thermocouples, pyrometers - insights for higher yields. Our contact temperature probes include high temperature thermocouples, platinum thermocouples, noble metal thermocouples, thermocouples for the glass industry, profile and spike thermocouples for diffusion furnaces, high temperature industrial thermocouples, furnace thermocouples, and high temperature thermocouple wire and cable. A specialty of BASF for many years is the glass thermocouple. We have grown with the industry and, as glass technology requirements have expanded and changed over the years. Offering excellent accuracy, resolution, repeatability, and stability, EXACTUS® optical pyrometer technology provides significant performance advantages in non-contact temperature measurement in a practical, rugged and user-friendly design.

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Sulfur Recovery

BASF Claus Catalysts and Tail Gas Treatment Solutions combine the strength of BASF, the global leader in catalysis, with the experience and expertise of our chemists and engineers.

Overview of Sulfur Recovery

Sulfur recovery is an important process for natural gas processing plants and refineries. The raw feed streams often contain gases, such as H2S and CO2. H2S is a highly toxic gas and contributes to SO2 emissions. To comply with environmental regulations, the sulfur species are converted to elemental sulfur and water via sulfur recovery technologies such as Claus Sulfur Recovery Units and Tail Gas Treatment Units (Figure1). BASF has high-quality products, proven technologies, and reliable services to meet your expectations and requirements.

Figure 1. Block flow diagram for sulfur recovery consisting of a SRU and TGTUs.

BASF offers superior catalysts and proven technologies for high sulfur recovery to achieve the desired performance and to meet environmental requirements for sulfur emissions.

Claus Catalysts

BASF has the most extensive line of Claus Catalysts in the industry from one provider. In addition to non-promoted and promoted activated alumina catalysts, we offer titania catalyst and active and inert bed supports for the catalytic converters. BASF Claus Catalysts provide the quality needed for maximizing the performance of the SRU.

Product Overview

BASF Claus Catalysts have been purchased by over
150 companies for multiple units with sulfur production capacities ranging from 20 TPD to over 12,000 TPD.

Tail Gas Treatment Solutions

BASF offers Tail Gas Treatment Solutions to increase sulfur recovery from Claus tail gas. The solutions include catalysts and technologies that are proven for sulfur recovery to achieve the desired performance and to meet environmental requirements.

Sub-dew Point Reactor—DD-431 catalyst

Hydrogenation Reactor—CoMo catalyst

Amine Tail Gas Treating Unit—OASE® yellow, FLEXSORB, and OASE® sulfexx technologies

OASE® yellow Technology

  • Selective removal of H2S
  • Easy to swap from MDEA based solvent in TGTUs
  • Lower solvent circulation rates for lower energy consumption
  • Increased acid gas capacity
  • Noncorrosive and nontoxic solvents

FLEXSORB Technology

  • Highly selective removal of H2S
  • Very high CO2 rejection
  • Lower recirculation rates and lower energy consumption
  • Lower corrosion
  • Uses conventional equipment and simple to operate
  • Suitable for high ambient temperatures
  • Lower the SRU CAPEX/OPEX

OASE® sulfexx Technology

  • Ultra-selective removal of H2S as low as 10 ppmv
  • Eliminate the need for chiller unit
  • Energy savings of 15% versus FLEXSORB™ Technology
  • No equipment changes
  • Low carbon footprint

OASE® is a registered trademark of BASF. FLEXSORB is a trademark of ExxonMobil. Sulfexx is a trademark of BASF.

If you are looking for a manufacturer who knows how to make the
right reaction happen, trust BASF Claus Catalysts and Tail Gas Treatment Solutions.

BASF’s state-of-the-art Claus Catalysts and Tail Gas Treatment Solutions are backed up by the best technical support in the industry.

Technical Support

BASF understands that technical support are paramount for achieving customer success. With worldwide experience and expertise, BASF’s technical support team delivers high-quality, reliable support to help our customers optimize performance and maximize profitability.

Some of the most common services we provide include:

Computer simulation of new and existing Claus reactors

General guidelines for catalyst loading and unloading and startup and shutdown

Recommendations of product and operational parameters to optimize plant performance and save costs

Technical seminars on catalyst usage and optimization

Sample analysis of catalyst

Plant troubleshooting via phone, email, or plant visit, if necessary

BASF’s chemists and engineers have over 40 years of SRU experience and worldwide logistics, providing expert plant designs and troubleshooting to increase lifetimes, improve performance, and reduce expenses.