BASF Catalysts offers exceptional expertise in the development of technologies that protect the air we breathe, produce the fuels that power our world and ensure efficient production of a wide variety of chemicals, plastics and other products including advanced battery materials. BASF’s Catalysts division is the world’s leading supplier of environmental and process catalysts. The group offers exceptional expertise in the development of technologies that protect the air we breathe, produce the fuels that power our world and ensure efficient production of a wide variety of chemicals, plastics and other products, including advanced battery materials. We believe mobility’s future lies in more than just products. So where others come to a full stop, we’re just getting started—by leveraging the full power of BASF to continually advance our comprehensive package of sustainable solutions that enable us to travel further, as well as above and beyond. A leading supplier of high performance cathode active materials (CAM) for electrified vehicles to battery producers and automotive OEMs around the world. Protecting the air we breathe from harmful emissions through innovation. BASF leverages unsurpassed expertise in the development of emission control technologies for a wide range of market applications. BASF is committed to advancing and promoting environmentally-sound technologies to achieve a sustainable future in aviation. Offering 50 years of experience developing intelligent solutions for air quality over a wide range of applications — enabling clean air for a healthier, more sustainable future. As the global leader in chemical catalysts, BASF develops cutting-edge catalyst chemistry with our customers’ needs in mind. We want to contribute to a world that provides a viable future with enhanced quality of life for everyone. We do so by creating chemistry for our customers and society and by making the best use of available resources. BASF offers the widest portfolio of adsorbent technologies for a broad spectrum of applications in industries such as refining, petrochemical, chemical, and gas processing. Syngas, produced from natural gas or coal, is a key intermediate in the emerging technologies for gas-to-liquids (GTL), methanol-to-olefins, coal-to-liquids and fuel cells. At BASF, our Fluid Catalytic Cracking (FCC) catalyst and additive offerings together with our expert technical services build the right solution to create value within any unit’s constraints. Paving the way toward a brighter, more secure future. Manufacturing products for sustainable solutions, reducing emissions from our processes, and using non-fossil fueled energy sources – all of these efforts help lead BASF on a continuing journey of sustainability. BASF Natural Gas experts have a diverse portfolio of products to custom design a solution and help you meet your Natural Gas treatment needs. BASF has been serving the natural gas treatment market for over 60 years. Innovative, step-change technology with dual-purpose performance: removal of heavy hydrocarbons and water to cryogenic specifications in a single unit. With more than 150 years of experience in metal sourcing, trading, and hedging, we’ve built tangible results for our industrial customers. With more than 100 years of experience in recycling materials, BASF’s end-to-end recycling program is known and trusted around the globe. As a leader in precious-metal thermocouples for many years, BASF recently applied its technological expertise to optical-based temperature measurement. Developing and producing pharmaceutical ingredients for more than 75 years, enabling us to provide the solutions you need to meet today's and tomorrow's challenges for your pharmaceutical business. Find the latest news and media information for BASF’s Catalysts division, headquartered in Iselin, New Jersey, USA, the world’s leading supplier of environmental and process catalysts. Explore this collection of resources to learn more about our innovative research and Catalyst solutions.
BASF Catalysts | Facility Syngas

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Chemical and Other Processes

As a leading supplier of thermocouple technology for more than a century, we’ve evolved new technologies and ways to satisfy our customers’ needs, galvanized by constant improvements.

Sharp insight into precious metals is just one way BASF holds a unique standing in the thermocouple field. We’ve also led the industry with breakthrough innovations, from Fibro® platinum to Platinel® thermocouple wire.

BASF Catalysts | Chemical Industry thermocouples

Industrial thermocouples: Critical tools for your measurement needs

Our ENCLAD® thermocouple products are a precise and rigorously controlled combination of select precious and base metal sheaths, high-purity ceramic insulations and compatible precious metal thermocouple wires consolidated into a rugged assembly. In addition, our Fibro® platinum thermocouple wire provides increased high-temperature strength and a long service life.

Enclad® thermocouples are critical tools necessary for a variety of applications, from measuring molten-glass temperatures to measuring rocket exhaust. We include metallurgists, metrologists, and process-application engineers among our team of experts. With this wide array of technical knowledge, BASF is ready to meet your thermocouple needs.

Optical pyrometer provides significant performance advantages

Offering excellent accuracy, resolution, repeatability, and stability, EXACTUS® optical pyrometer technology provides significant performance advantages in non-contact temperature measurement in a practical, rugged and user-friendly design.

EXACTUS® delivers a broad measurement range and faster measurement speeds while maintaining sensitivity. Each compact sensor is a complete temperature measurement system, versatile enough to be incorporated into demanding process locations. With these advantages, Exactus can help lower operating costs, improve yields, and increase efficiency.

Applications for EXACTUS® pyrometers include semiconductor, glass manufacture, induction heat treating, furnace control, medical, crystal growth, and many other critical process measurements.

We maintain a state-of-the-art manufacturing facility in Fremont, California. Extraordinary care is taken to ensure every instrument is manufactured with the highest degree of quality. Instruments are tested and calibrated against exacting standards before they leave our ISO 9001:2000 certified facility.

In addition, BASF maintains a world-class research and development and calibration laboratory in Portland, Oregon, dedicated exclusively to optical thermometry. Highly experienced staff scientists work to ensure that exacting standards are maintained, in addition to supporting and developing new breakthrough products.

BASF Catalysts | Pyrometer

EXACTUS® Optical Pyrometer: A complete temperature measurement system

A leader in precious-metal thermocouples for many years, BASF more recently applied its technological expertise to optical-based temperature measurement. Designed primarily for OEM wafer-temperature measurement applications, the EXACTUS® optical pyrometers provide significant performance advantages in non-contact temperature measurement. Numerous pending patents cover these breakthroughs which result in industry-leading performance for accuracy, repeatability, and stability. Our performance advantage allows us to successfully measure processes in many applications which had been impossible.

EXACTUS® offers:

  • Low-temperature measurements (25°C and higher) using short wavelengths
  • Measurement of single crystal silicon down to 200°C using 900nm IR radiation
  • High precision with resolution up to 0.001°C and accuracy of 1.5°C
  • Speeds up to 1,000 readings per second
  • Broad dynamic range at any given wavelength

EXACTUS® instruments offer a complete temperature measurement system in each sensor head. State-of-the-art technology allows for custom-tailored integration to specific customer applications. In addition, the entire product line features a user-friendly design. Features that facilitate use include:

  • Readily configurable sensor housing
  • Flexible design
  • Customizable hardware, software, optics and probes
  • RS232, RS485/422, and Analog output from sensors
  • Sophisticated Windows-based graphical interface

Process Control Advantage

EXACTUS® technology delivers numerous advantages in controlling temperature. The highly sensitive electronics and advanced optics mean shorter wavelength detectors can be used to measure radiant energy. This decreases errors from both transmission and emissivity. In addition, the instruments' high speed and high resolution provide better control and noise suppression, which results in better monitoring of temperature and improved process results.

While designed for chemical applications, EXACTUS® optical pyrometers may be suitable for a wide range of applications in other industries. Ultra-sensitive electronics, precision optics and the ability to measure low-temperatures using short wavelength allow for tighter process control, fewer emissivity errors and improved overall performance.

Applications that may be ideally suited for EXACTUS® pyrometers include:

  • Container glass
  • Industrial heating
  • Glass fiber pulling
  • Laser and ultrasound medical technologies
  • Plastics welding

Optical Pyrometer

BASF EXACTUS® optical pyrometers provide critical process temperature information that drives better process yields and increases profitability. Exactus technology stands out because of its industry leading capabilities.

BASF Catalysts | Exactus

BASF EXACTUS® optical pyrometers provide critical process temperature information that drives better process yields and increases profitability. Exactus technology stands out because of its industry leading capabilities.

Low temperatures (25ºC and higher) are measured using short wavelengths. EXACTUS® probes deliver high precision, with resolution up to 0.001ºC, accuracy of 1.5ºC and extremely low measurement drift. With speeds up to 1,000 readings per second, and a broad dynamic range at any given wavelength, Exactus temperature measurement solutions are well suited for the chemical industry.

Why Use EXACTUS®?

EXACTUS® provides benefits through repeatable, stable, and accurate temperature measurement. EXACTUS® enables tighter process control to:

  • Drive higher yields & higher profit through optimized outputs
  • Extend run length and potentially obtain longer life out of tubes
  • Lower energy consumption from more defined energy needs
  • The Result: Tighter process control and better insight into what is going on in your process.

Thermocouple Recycling Services

Precious metal thermocouples always have value—even when they are no longer usable. The metal content of thermocouples can be recycled into new replacements or monetary credit can be given for the user with book credit for use at a later date. All reclamations are made on a weight basis. For the most accurate and beneficial credit, spent thermocouples should be returned intact for disassembly at the plant so that proper material and alloy separation can be performed.

Thermocouple recycling makes BASF a full range service supplier. Contact us for specific details on how to return spent thermocouples.

Thermocouple Wire

BASF has supplied science and industry with thermocouple wire for many years. We maintain an expert team of metallurgists, metrologists and process application engineers. All BASF thermocouple wire conforms to the latest version of international standards. For all combinations, the EMF-temperature relationships are in accord with the applicable IEC (International Electrotechnical Commission) standards, which incorporate all major national institutions.

Our thermocouple wires are based on precious metals, long recognized as the most reliable sensing elements for high-temperature measurement.

Our major wire thermocouple combinations include:

Type S: Pt vs. Pt 10 Rh

One of the most popular and widely used precious metal thermocouple combinations is known for its high accuracy over a broad temperature range. The combination has excellent mechanical and chemical properties, low electrical resistivity, and is readily obtainable in uniform quality and in very fine diameters.

Type R: Pt vs. Pt 13 R

This widely used combination is almost identical to Type S except for a slightly higher thermoelectric output, which accommodates instruments that have been calibrated for this output.

Type B: Pt 6 Rh vs. Pt 30 Rh

This widely used thermocouple is very similar to other Pt and Rh combinations. It performs well at the higher application temperatures where other combinations may be subject to accelerated drift or physical degradation. It is unique in that, at reference junction temperatures below 100° C, compensating lead wire is generally not necessary: plain copper conductors are adequate.

Pt 20 Rh vs. Pt 40 Rh

An extremely stable combination for very high temperature use in problematical environments. Its low sensitivity (4 microvolts per °C) requires the use of direct EMF reading instruments. An excellent researcher's tool for high temperature measurement.

Platinel®

A development by BASF Catalysts that brings together the high electrical output of the high base alloys with the oxidation resistance and stability of the precious metals. Often used as a direct replacement for Type K in process control applications where long life, stability, and continuous trouble-free performance is required.

Type C

W3Re vs. W25Re and W5Re vs. W26Re - These refractory metal combinations provide the ability to measure and control temperatures up to 2800° C, limited only by the availability of suitable insulation. The W3Re/W25Re combination developed by BASF Catalysts introduced the concept of doping the low rhenium allow leg in order to improve ductility and handling. Today's improved version of the W5Re/W26Re combination is also doped for similar benefits.

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